检验计划模板
| 序号 |
主要检验工序 |
检验依据 |
检验方式/Inspections |
记录提供 |
预计见证时间 |
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| Puge | HuaLu | NRL | |||||
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1、图样/文件确认 Drawing/Documents Commitment |
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| 1.1 |
设计审查 Design review |
ASME Ⅷ div.1, Fabricating Technology | H | R | Yes | 9-1-2015 | |
| 1.2 |
预检会议 Pre Inspection Meeting |
Contract | H | Yes | |||
| 1.3 |
焊接工艺规程、焊接工艺规程评定及焊接图 WPS/PQR/Weld Map |
ASME IX, Drawing | H | R |
WPS: Yes/ PQR: Yes |
9-7-2015 | |
| 1.4 |
焊工资格 Welder Qualification |
ASME IX, Drawing | H | R | R | Yes | 9-7-2015 |
| 1.5 |
工艺文件审阅 Review of Procedure Document |
ASME Ⅷ div.1 , Drawing, Fabricating Technology, Contract | R | R | No | 9-5-2015 | |
| 1.6 |
无损探伤人员资格审查及NDE程序文件 NDT Qualification and NDE Test Procedures |
ASNT-TC-1A. | H | R | R | Yes |
9-7-2015 |
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2、封头的组装、尺寸及外观检查 Head Assembly、Visual and Dimension Examination |
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| 2.1 |
材料验收：封头板材SA516Gr.70需是镇静钢板，轧制状态供货，应进行-10℃冲击试验，三个试样的冲击功值均≥40J。板材应在成型前按照SA-435包括补充要求S1进行UT检测 Material identification: SA516Gr.70 carbon steel plates must be fully killed carbon steel type, supplied in the as-rolled condition. Plates shall be ultrasonically examined with 100% before in accordance with SA-435 including supplementary requirements S1. Plates shall required impact temperature is -10℃. |
ASME Ⅱ, Drawing | H | W | R | Yes | 9-1-2015 |
| 2.2 |
材料的外观、尺寸检验及标记检查 Review of Material’s Marking, Dimensional and Visual Examination |
ASME Ⅱ, Drawing | W | W | Yes | 9-1-2015 | |
| 2.3 |
下料及标记移植 Cutting-off and Marking Transfer |
ASME Ⅷ div.1, Drawing, Check list off package | W | W | No | 9-9-2015 | |
| 2.4 |
坡口及最小相邻50mm区域进行100%MT MT for The weld bevel area and a minimum of 50mm of neighboring surfaces. |
ASME Ⅷ div.1 APP6, Drawing, ASME V |
W | W | Yes | ||
| 2.5 |
焊接纵缝监控(包括预热、层间温度、焊接参数、外观、尺寸、焊接环境、焊材等） Monitoring of Welding（Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc） |
WPS | W | SW | Yes | ||
| 2.6 |
封头采用热成型 Head used hot formed method. |
ASME Ⅷ div.1, Drawing |
W | R |
Heat treatment chart |
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| 2.7 |
对封头纵缝进行100%RT和100%MT检测 100%RT+100%MT for longitudinal weld joint |
ASME Ⅷ div.1 UW-51,APP6 Drawing, ASME V |
R | R | R | Yes | |
| 2.8 |
封头成型外观检查、厚度及尺寸检查 Visual ,thickness and dimension examination after forming of heads |
ASME Ⅷ div.1, Drawing |
W | W | Yes | 9-12-2015 | |
| 2.9 |
封头母材试件试验 Material Test Plate |
Drawing | H | W | SW | Yes | |
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3、筒体的组装、尺寸及外观检查 Shell Assembly、Visual and Dimension Examination |
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| 3.1 |
材料验收：封头板材SA516Gr.70需是镇静钢板，轧制状态供货，应进行-10℃冲击试验，三个试样的冲击功值均≥40J。板材应在成型前按照SA-435包括补充要求S1进行UT检测 Material identification: SA516Gr.70 carbon steel plates must be fully killed carbon steel type, supplied in the as-rolled condition. Plates shall be ultrasonically examined with 100% before in accordance with SA-435 including supplementary requirements S1. Plates shall required impact temperature is -10℃. |
ASME Ⅱ, Drawing | H | W | R | Yes | 9-1-2015 |
| 3.2 |
材料的外观检验及标记检查 Review of Material’s Marking, Dimensional and Visual Examination |
ASME Ⅱ, Drawing | W | W | Yes | 9-1-2015 | |
| 3.3 |
下料及标记移植 Cutting-off and Marking Transfer |
ASME Ⅷ div.1, Drawing |
W | W | No | 9-2-2015 | |
| 3.4 |
筒体采用冷卷制成型。卷制后检查坡口、错边量 Shell rolled should be cold rolling. Groove Inspection、Unfitness Inspection of Butt Weld |
ASME Ⅷ div.1, Drawing |
W | W | Yes | 9-15-2015 | |
| 3.5 |
坡口及最小相邻50mm区域进行100%MT MT for The weld bevel area and a minimum of 50mm of neighboring surfaces. |
ASME Ⅷ div.1 APP6, Drawing, ASME V |
W | W | Yes | ||
| 3.6 |
焊接纵缝监控(包括预热、层间温度、焊接参数、外观、尺寸、焊接环境、焊材等） Monitoring of Welding（Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc） |
WPS |
W | SW | Yes | 9-17-2015 | |
| 3.7 |
筒体成形后的尺寸及外观检查 Visual and Dimension Examination after Forming of Shell |
ASME Ⅷdiv.1, Drawing |
W | W | No | 9-18-2015 | |
| 3.8 |
确定检测位置 Choose the detection position of RT |
ASME Ⅷ div.1 UW52 | W | W | Yes | 9-19-2015 | |
| 3.9 |
对纵缝进行100%RT检测 100% RT for longitudinal weld joint |
ASME Ⅷ div.1 UW-51 Drawing, ASME V |
R | R | R | Yes | 9-20-2015 |
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4、接管的组装、尺寸及外观检查 Nozzle Assembly、Visual and Dimension Examination |
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| 4.1 |
钢管验收：SA106Gr.B正火状态供货 Tube identification: SA106Gr.B supplied in the normalized condition. |
ASME Ⅱ, Drawing | H | W | R | Yes | 9-10-2015 |
| 4.2 |
锻件验收：SA105正火+回火状态供货。锻件应按A-388和ASME Ⅷdiv.2中3.3.4段进行100%UT检测。所有锻件金加工后的整个表面应进行100%MT或100%PT检测 Forgings identification: SA-105 the maxima supplied in the normalized +tempered. Forgings shall be examined in accordance with A-388 and ASME section Ⅷ, division 2, paragraph 3.3.4: the entire surface of all forgings, after finish machining shall be examined by PT or MT. |
ASME Ⅱ, Drawing | H | W | R | Yes | 9-10-2015 |
| 4.3 |
材料的尺寸、外观检验及标记检查 Review of Material’s Marking, Dimensional and Visual Examination |
ASME Ⅱ, Drawing | W | W | Yes | 9-10-2015 | |
| 4.4 |
下料及标记移植 Cutting-off and Marking Transfer |
ASME Ⅷ div.1, Drawing | W | W | No | 9-12-2015 | |
| 4.5 |
接管组对后进行坡口检查、错边量检验 Inspection Unfitness of Butt Weld(Tube to Flange Welding) |
ASME Ⅷ div.1, Drawing |
W | W | Yes | 9-12-2015 | |
| 4.6 |
焊接接管监控(包括预热、层间温度、焊接参数、外观、尺寸、焊接环境、焊材等） Monitoring of Welding（Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc） |
ASME Ⅷ div.1, Drawing, WPS. |
W | W | Yes | 9-15-2015 | |
| 4.7 |
确定检测位置 Choose the detection position of RT |
ASME Ⅷ div.1 UW52 | W | W | Yes | 9-16-2015 | |
| 4.8 |
对B02/M1/M2接管与法兰环缝进行100%RT检测，其余接管进行100%MT检测 Full RT for B02/M1/M2 tube to Flange Welding, 100%MT for other tubes to Flanges Welding |
ASME Ⅷ div.1 UW-51、APP.6 Drawing, ASME V |
R | R | R | Yes | 9-18-2015 |
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5、设备组装、尺寸及外观检查 Pressure vessel Assembly、Visual and Dimension Examination |
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| 5.1 |
筒体与筒体、封头组对后进行坡口、错变量检查 Groove Inspection、Unfitness Inspection of Butt Weld (shell with head or shell) |
ASME Ⅷ div.1, Drawing |
W | W | Yes | 9-25-2015 | |
| 5.2 |
坡口及最小相邻50mm区域进行100%MT MT for The weld bevel area and a minimum of 50mm of neighboring surfaces. |
ASME Ⅷ div.1 APP6, Drawing, ASME V |
W | W | Yes | ||
| 5.3 |
焊接环缝监控(包括预热、层间温度、焊接参数、外观、尺寸、焊接环境、焊材等） Monitoring of Welding（Visual 、Dimension、Welding Environment, Welder Qualification and Welding Material, etc） |
ASME Ⅷ div.1, Drawing, WPS. |
W | W | Yes | 9-28-2015 | |
| 5.4 |
确定检测位置 Choose the detection position of RT |
ASME Ⅷ div.1 UW52 | W | W | Yes | 9-30-2015 | |
| 5.5 |
对纵缝进行100%RT检测 Full RT for weld joint |
ASME Ⅷ div.1 UW-51 Drawing, ASME V |
R | R | R | Yes | 10-18-2015 |
| 5.6 |
划线经确认后开孔 Scriber and Opening Hole |
ASME Ⅷ div., Drawing |
H | H | Yes | HOLD | |
| 5.7 |
接管与筒体、接管与封头装配检查 Fit-Up Inspection for Nozzle to Shell and Nozzle to Head etc. |
ASME Ⅷ div., Drawing |
W | W | Yes | HOLD | |
| 5.8 |
焊接监控(包括预热、层间温度、焊接参数、外观、尺寸、焊接环境、焊材等） Monitoring of Welding（Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc） |
ASME Ⅷ div.1, Drawing, WPS. |
W | W | Yes | HOLD | |
| 5.9 |
对接管与筒体焊缝进行100%MT检测 MT for weld joint |
ASME Ⅷ div.1 APP6, Drawing, ASME V |
R | R | Yes | HOLD | |
| 5.10 |
裙座等内外附件装配和焊接 Skirt etc.（Check the Vent Hole of Pad before Fit-Up.) |
ASME Ⅷ div., Drawing |
W | W | Yes | HOLD | |
| 5.11 |
焊接监控(包括预热、层间温度、焊接参数、外观、尺寸、焊接环境、焊材等） Monitoring of Welding（Visual、Dimension、Welding Environment, Welder Qualification and Welding Material, etc） |
ASME Ⅷ div.1, Drawing, WPS. |
W | W | Yes | HOLD | |
| 5.12 |
对附件焊缝进行100%MT检测 MT for weld joint |
ASME Ⅷ div.1 APP6, Drawing, ASME V |
R | R | Yes | HOLD | |
| 6 |
外观、管口方位、尺寸检查 Visual、nozzle orientation、Dimension inspection of Pressure vessel |
ASME Ⅷ div.1, Drawing |
W | H | Yes | HOLD | |
| 7 |
设备内部检查 Checking inside |
ASME Ⅷ div.1, Drawing |
H | H | SW | Yes | HOLD |
| 8 |
最终检查 Dimension and Visual Inspection、Internal parts Assembly |
ASME Ⅷ div.1, Drawing |
H | H | Yes | HOLD | |
| 9 |
产品焊接试件试验 Welding Test Plate |
Drawing. | H | R | Yes | HOLD | |
| 10 |
设备压力试验 Equipment Pressure Test (HOR: 3.52MPa, VER: 3.77MPa, Hold time:30 min) |
ASME Ⅷ div.1,drawing，Pressure Test Procedure | H | H | W | Yes | HOLD |
| 11 |
碳钢部分外表面彻底除锈，喷砂、油漆 Cleaning for carbon steel surface，blast，painting |
Painting procedure， Drawing |
H | W | Yes | HOLD | |
| 12 |
铭牌 Nameplate |
Drawing. | W | W | Yes | HOLD | |
| 13 |
产品数据报告 Product MDR |
ASME Ⅷ div.1, Drawing |
W | W | R | Yes | HOLD |
| 14 |
包装、标记、充氮 Packing, Mark、Filling Nitrogen |
Packing List and, attachment |
W | W | No | HOLD | |
| 15 |
产品出厂质量证明书 Quality Certificates |
Completion Information for Delivery | W | R | Yes | HOLD | |
| 16 |
出厂放行 Issue of Release Note before Transportation |
Contract, Drawing |
H | H | Yes | ||
缩写词说明Abbreviation：W:Witness见证点；R:DocumentReview文件审查点；H:HoldPoint停止点；V:Verify确认点SW:SpotWitness抽查见证点;N:Notification通知点
| 不合格品项报告模板 | ||||||
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不合格品项报告 NONCONFORMITY REPORT (NCR) |
报 告 号NCR NO： | |||||
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产品编号 |
图号 DWG NO. |
产品名称 ITEM NAME |
件号 PART NO. |
零件名称 PART NAME |
数量 QTY |
检查卡编号 COL NO. |
| 不符合项情况Description of Nonconformity |
责 任 单 位 Res. Sect. |
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报告者 Reported by |
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检验工程师 Prepared by |
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不 合 格 项 处 理 DISPOSITION OF NONCONFORMITY |
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| 处理Disposition | 处理依据Basis of Disposition | |||||
| □ 报废Reject |
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| □ 回用Use-As-Is | ||||||
| □ 修复Repair | ||||||
| □ 其它Others | ||||||
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Verified by: QC 经理 |
Proposed by: 设计/工艺经理 |
Approved by： 技术副总 |
AI Acceptance: AI 认可 |
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修复工艺编号及更改号 Repair Proc. No. & Rev. No. |
检查单号及更改号 Repair PLC No. & Rev. No. |
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Examiner: 检查员： |
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□合格Acceptable |
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| 记录号Record No. | ||||||
| 不符合项处理确认Verification of Disposition | ||||||
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Reviewed by: 检验工程师 |
Verified by: QC经理 |
Accepted by: 技术副总 |
Authorized inspector Verification 授权检验师确认 |
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